ASD INTERFACE SERIES
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
PBDP-110
PROFIBUS-DP COMMUNICATIONS INTERFACE
FOR TOSHIBA ADJUSTABLE SPEED DRIVES
July 2004
ICC #10407-1.100-000
PBDP-110 Profibus-DP Interface User's Manual
Part Number 10407-1.100-000
Printed in U.S.A.
©2001-2004 Industrial Control Communications, Inc.
All rights reserved
Industrial Control Communications, Inc. reserves the right to make changes
and improvements to its products without providing notice.
Notice to Users
INDUSTRIAL CONTROL COMMUNICATIONS, INC.’S PRODUCTS ARE NOT
AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT
DEVICES OR SYSTEMS. Life-support devices or systems are devices or
systems intended to sustain life, and whose failure to perform, when properly
used in accordance with instructions for use provided in the labeling and user's
manual, can be reasonably expected to result in significant injury.
No complex software or hardware system is perfect. Bugs may always be
present in a system of any size. In order to prevent danger to life or property, it
is the responsibility of the system designer to incorporate redundant protective
mechanisms appropriate to the risk involved.
2
Usage Precautions
Operating Environment
•
Please use the PBDP-110 only when the ambient temperature of the
environment into which the unit is installed is within the following
specified temperature limits:
Operation: -10 ∼ +50°C (+14 ∼ +122°F)
Storage:
-40 ∼ +85°C (-40 ∼ +185°F)
•
•
Avoid installation locations that may be subjected to large shocks or
vibrations.
Avoid installation locations that may be subjected to rapid changes in
temperature or humidity.
Installation and Wiring
•
•
Proper ground connections are vital for both safety and signal
reliability reasons. Ensure that all electrical equipment is properly
grounded.
Route all communication cables separate from high-voltage or noise-
emitting cabling (such as ASD input/output power wiring).
ASD Connections
•
Do not touch charged parts of the drive such as the terminal block
while the drive’s CHARGE lamp is lit. A charge will still be present in
the drive’s internal electrolytic capacitors, and therefore touching these
areas may result in an electrical shock. Always turn all drive input
power supplies OFF, and wait at least 5 minutes after the CHARGE
lamp has gone out before connecting communication cables.
•
To avoid misoperation, do not connect any PBDP-110 terminals to
either the ASD’s E/GND terminals, the motor, or to any other power
ground.
•
•
When making common serial connections between the PBDP-110 and
ASDs, do not use cables that exceed 5 meters in length.
Internal drive EEPROMs have a limited life span of write cycles.
Observe all precautions contained in this manual and your ASD
manual regarding which drive registers safely may and may not be
repetitively written to.
•
Because the PBDP-110 derives its control power from the drive
connected to Channel A, removing power from that drive will also
cause the PBDP-110 to lose power, even if power is still applied to the
drive connected to Channel B.
•
•
When only 1 drive is connected to the PBDP-110, it must be
connected to Channel A.
For further drive-specific precaution, safety and installation
information, please refer to the appropriate documentation supplied
with your drive.
3
TABLE OF CONTENTS
1.
Mechanical Diagrams..................................................................5
Enclosure..............................................................................................5
Mounting Clip........................................................................................6
External Interface..................................................................................7
1.1
1.2
1.3
2.
Feature Summary.........................................................................8
3.
Installing the Interface...............................................................12
Installation for G7 ASDs......................................................................12
Installation for S7, S9, S11, A7 and VF-nC1 ASDs.............................14
3.1
3.2
4.
5.
6.
Grounding ..................................................................................16
Environmental Specifications ..................................................16
Maintenance and Inspection ....................................................17
7.
Storage and Warranty ...............................................................18
Storage ...............................................................................................18
Warranty .............................................................................................18
7.1
7.2
8.
Selecting the Profibus Network Address ................................19
9.
Exchanged Data Structures......................................................21
Output (Control) Data Format .............................................................21
Input (Status) Data Format .................................................................24
Diagnostics .........................................................................................28
9.1
9.2
9.3
10. Parameter Register Access ......................................................29
10.1
10.2
10.3
10.4
Parameter Number / Action Output Words .........................................29
Parameter Number / Action Input Words............................................30
Parameter Access Procedure.............................................................31
Register Access Error Codes..............................................................32
11. Parameter Registers..................................................................33
12. MMI Port Use / GSD Files..........................................................34
13. Notes...........................................................................................35
4
1. Mechanical Diagrams
1.1 Enclosure
Figure 1: Enclosure Dimensions (units are inches)
5
1.2 Mounting Clip
Figure 2: Mounting Clip Dimensions (units are inches)
6
1.3 External Interface
MMI port
Address selection
DIP switches
Data_Exchange
LED
Profibus
network
connector
SHIELD grounding terminal
(refer to Section 4)
Drive “A” connector
Drive “B” Connector
Note that for clarity the above diagram shows the PBDP-110 unit removed
from its case. However, it is not necessary to remove the unit from its case in
order to install or configure the PBDP-110.
7
2. Feature Summary
Protocol
Profibus DP (Decentralized Periphery) as specified in European standard EN
50170. The PBDP-110 can also co-exist simultaneously on networks using
Profibus-FMS.
Network Baud Rates
Supports all Profibus baud rates from 9.6kbaud to 12Mbaud. The network
baud rate is automatically detected and continuously monitored during
operation; no parameter settings are necessary.
Drive Connections
The PBDP-110 provides support for simultaneous connection of two Toshiba
7-series, 9-series, 11-series or VF-nC1 ASDs via the drives’ common serial
(aka logic level) communication ports. Both drives share a common Profibus
station address. By supporting 2 drives per interface, the maximum number of
drives that can be connected to 1 Profibus network segment without requiring
repeaters increases from 31 (31 drives + 1 master) to 62 (31 PBDP-110 units +
1 master).
Power Supply
Self-contained. Powered directly from the drive connected to the Channel A
communications port. No external power supply devices or connections are
required.
Isolation
The PBDP-110 has 3 separate isolated circuitry sections. Each drive is fully
optically isolated from each other, and both drives are optically isolated from
the Profibus network. By using optically isolated connections to the drives and
the Profibus network, grounding differential problems are eliminated and noise
immunity characteristics are greatly improved.
Global Control Functions
•
•
•
Freeze mode:
Sync mode:
Clear_Data:
Input (monitor) data values are held constant within the
PBDP-110 until the next “freeze” command or an
“unfreeze” command is received. Used primarily for
synchronized monitoring of multiple Profibus nodes.
Output (control) data values are held constant within the
PBDP-110 until the next “sync” command or an “unsync”
command is received. Used primarily for synchronized
control of multiple Profibus nodes.
All output (control) data values are cleared to “0”.
Drive AutoScan Algorithm
Connections to the drives are automatically established and continuously
monitored. No drive configuration needs to be performed to connect the
8
PBDP-110 and communicate via the Profibus network. Just plug it in – it’s that
simple.
Network Watchdog
A network watchdog function is always operating within the PBDP-110. If the
watchdog is activated at network commissioning, then in the event of a
disconnection from the Profibus network or loss of the network master, the
PBDP-110 can automatically switch any attached drives over to local control.
Indicators
•
•
•
One green LED is provided to indicate when the PBDP-110 has achieved
the DATA_EXCHANGE state with the Profibus network master. This
serves as a convenient indicator that the Profibus master and PBDP-110
are configured properly and are exchanging data.
One green LED on the MMI interface port. The context is application-
specific, but under normal operation blinks at a 0.5Hz rate as a “heartbeat”
indicator. Also indicates data transfer when used with the Flashloader
programming utility.
One green LED on each of the Channel A and Channel B drive
connectors, which indicate that the port is receiving power from the
corresponding drive.
Profibus Network Connector
The network interface is a standard DB9 female connector with the following
signals provided:
Pin
Number
Function
In/Out
3
Profibus network “B” (positive) data line
In/out
Out
RTS signal – direction control for fiber optic network
interface
4
5
DGND – power supply ground internally connected to
the interface board’s isolated ground
-
VP – power supply +5v internally connected to the
interface board’s isolated P5.
6
-
8
9
Profibus network “A” (negative) data line
In/out
RTS signal ground reference – internally connected to
the interface board’s isolated ground
-
-
1, 2, 7
No connection
In addition to the above signals, the metallic housing of the DB9 connector is
connected to the shield section of the interface board. The shield section is
attached to the metal ground terminal on the bottom of the unit, where a
ground wire can be attached to connect the Profibus network cable shield to
ground. Refer to section 4 of this document for more information related to
grounding.
9
Drive Network Connectors
TTL-level. Uses standard RJ-45 style 8-pin modular connectors. Any
standard category-5 Ethernet cable (found in most electronics stores) 5 meters
or less in length can be used to connect the PBDP-110 to the drives.
MMI Port Connector
RS232-level. Use the DB9-to-RJ-45 cable supplied with the PBDP-110 kit to
interface with the unit via the Flashloader programming utility (refer to section
12).
Input/Output Data
The PBDP-110 presents a modular interface, supporting four different modules
depending on the number of drives connected to the unit and the desired data
sizes.
If the PBDP-110 is configured for one drive (the Channel A drive) with standard
data access, the interface’s cyclic data sizes are fixed at 16 bytes of output
(control) data configured as four 32-bit words, and 24 bytes of input (status)
data configured as six 32-bit words.
If the PBDP-110 is configured for both drives (Channels A and B) with
standard data access, the interface’s cyclic data sizes are fixed at 32 bytes of
output (control) data configured as eight 32-bit words, and 48 bytes of input
(status) data configured as twelve 32-bit words.
If the PBDP-110 is configured for one drive (the Channel A drive) with compact
data access, the interface’s cyclic data sizes are fixed at 4 bytes of output
(control) data configured as two 16-bit words, and 8 bytes of input (status) data
configured as four 16-bit words.
If the PBDP-110 is configured for both drives (Channels A and B) with compact
data access, the interface’s cyclic data sizes are fixed at 8 bytes of output
(control) data configured as four 16-bit words, and 16 bytes of input (status)
data configured as eight 16-bit words.
Via these data structures, any data item (commands, monitor data and
parameters) available in the drive can be accessed. For detailed explanations
of the format and usage of this data, refer to sections 9 and 10 of this
document.
Versatile 3-Way DIN-Rail Mounting System
The unit’s enclosure is provided with a mounting clip attached to the rear of the
unit. This clip allows the unit to be mounted 3 different ways:
•
For DIN rail mounting, snap the mounting clip onto a standard DIN rail,
and then snap the unit enclosure onto the clip’s retaining tabs. This
allows easy removal or repositioning of the unit on the DIN rail during
wiring.
•
For panel mounting, the mounting clip can be bolted directly to a flat panel
via the two bolt holes at the top and bottom of the clip. Refer to section
10
1.2 for mounting clip mechanical details. Once the mounting clip is
securely attached to the panel, the unit enclosure can be snapped onto
the clip’s retaining tabs.
•
For fixed DIN rail mounting, a combination of the above two techniques
can be employed. First, snap the mounting clip onto a DIN rail and
position it in its desired location. Then, the mounting clip can be bolted to
the DIN rail support panel, securing it in place. Lastly, the unit can be
snapped onto the fixed mounting clip.
In all cases, the unit can be easily unsnapped from the mounting clip to
temporarily provide easier access to the configuration switches, chassis
ground terminal or network connector.
11
3. Installing the Interface
The PBDP-110 connects to each drive via the drive’s common serial (logic
level) communication port, typically located on either the main drive control
board (G7, S11), on the front of the drive enclosure under a small snap-on
cover (A7, S9), on the right-hand side of the drive enclosure under a small
snap-on cover (S7), or on the bottom side of the drive enclosure (VF-nC1).
Although in general no drive parameters need to be configured in order to use
the gateway, it is advantageous to check that the drive’s common serial
communication data rate is set to its maximum speed. Because the PBDP-110
will communicate to each drive only at the drive’s configured data rate, this will
provide the fastest response time for drive-to-network data transfers. For
information on checking the drive’s common serial communication data rate,
refer to the appropriate manual supplied with your drive.
Note that the common serial communication parameters of each drive are
handled independently by the PBDP-110, which means that different drive
families may be connected to different channels of the unit in any combination,
and that the drives connected to each channel may simultaneously
communicate to the unit at completely different baud rates, parity settings, etc.
Installation of the PBDP-110 should only be performed by a qualified
technician familiar with the maintenance and operation of the connected
drives. To install the PBDP-110, complete the steps outlined in the following
sections related to your specific drive.
3.1 Installation for G7 ASDs
1.
2.
CAUTION! Verify that all input power sources to the drives to
be connected have been turned OFF and are locked and tagged out.
DANGER!
Wait at least 5 minutes for the drive’s
electrolytic capacitors to discharge before proceeding to the next step. Do
not touch any internal parts with power applied to the drive, or for at
least 5 minutes after power to the drive has been removed. A hazard
exists temporarily for electrical shock even if the source power has
been removed. Verify that the CHARGE LED has gone out before
continuing the installation process.
3. Attach the mounting clip and interface enclosure in your desired manner
(refer to page 10 for more information).
4. Remove the drive’s front cover / open the drive’s cabinet door (refer to the
appropriate drive manual for instructions how to do this).
5. The drive’s LCD panel (also called the “Electronic Operator Interface” or
“EOI”) can communicate with the drive via either the RS485/RS232
12
channel (CNU1/CNU1A) or the common serial channel (CNU2/CNU2A).
Because the interface uses the common serial channel, the LCD panel
must be configured to use the RS485/RS232 channel. If the drive to be
connected is currently using CNU2 (on the drive control board) and
CNU2A (on the LCD panel), then this connection must first be switched
over to CNU1 (on the drive control board) and CNU1A (on the LCD panel).
Refer to Toshiba’s documentation for any precautions or notices regarding
this connection change. If the LCD panel is already connected via the
RS485/RS232 channel, then no change is required.
6. Configure the drive’s LCD panel to communicate via the RS485/RS232
channel by setting parameter ”Communication Setting
Parameters...Communication Settings...Select LCD Port
Connection” to “RS485/232 serial”.
7. Connect the drive’s common serial communication port (CNU2) to
Channel A of the interface with the communication cable (communication
cable is not included with the interface kit). When choosing cables for this
connection, standard 24 AWG category 5 (CAT5) unshielded twisted-pair
(UTP) 8-conductor cables found in Ethernet networks in most office
environments can be used. The maximum allowable length for these
cables is 5 meters. Although there are many varieties and styles of CAT5
UTP cables available, ICC strongly recommends using only high-quality
cables from reputable manufacturers to guarantee optimal noise immunity
and cable longevity. Ensure that each end of the cable is fully seated into
the modular connectors, and route the cable such that it is located well
away from any drive input power or motor wiring. Also take care to route
the cable away from any sharp edges or positions where it may be
pinched.
8. Reinstall the drive’s front cover / close the drive’s cabinet door.
9. Repeat steps 1-8 to connect another drive to Channel B if desired.
10. Connect the Profibus network cable to the DB9 connector marked
“Network” on the PBDP-110. If a ground cable is going to be used, attach
the ground cable to the terminal marked “Shield GND” on the bottom side
of the PBDP-110 enclosure (refer to section 4). Refer to the Profibus
Specification for detailed network wiring guidelines. Ensure that the
Profibus network cable is tightly screwed onto the DB9 connector, and
route the cable such that it is located well away from any drive input power
or motor wiring. Also take care to route the cable away from any sharp
edges or positions where it may be pinched.
11. Take a moment to verify that the interface and all network cables have
sufficient clearance from drives, motors, or power-carrying electrical
wiring.
12. Configure the Profibus slave address via the DIP switches on the front of
the interface (refer to section 8).
13. Turn the power sources to all connected drives ON, and verify that the
drives function properly. If the drives do not appear to power up, or do not
function properly, immediately turn power OFF. Repeat steps 1 and 2 to
13
remove all power from the drives. Then, verify all connections. Contact
ICC or your local Toshiba representative for assistance if the problem
persists.
3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs
1.
2.
CAUTION! Verify that all input power sources to the drives to
be connected have been turned OFF and are locked and tagged out.
DANGER!
Wait at least 5 minutes for the drive’s
electrolytic capacitors to discharge before proceeding to the next step. Do
not touch any internal parts with power applied to the drive, or for at
least 5 minutes after power to the drive has been removed. A hazard
exists temporarily for electrical shock even if the source power has
been removed. Verify that the CHARGE LED has gone out before
continuing the installation process.
3. Attach the mounting clip and interface enclosure in your desired manner
(refer to page 10 for more information).
4. Remove the drive’s common serial communication port cover if it has one
(refer to the appropriate drive manual for instructions how to do this). Do
not discard this cover, as it should be reinstalled to minimize
contamination of the port’s electrical contacts if the interface is ever
disconnected from the drive.
5. Connect the drive’s common serial communication port to Channel A of
the interface with the communication cable (communication cable is not
included with the interface kit). When choosing cables for this connection,
standard 24 AWG category 5 (CAT5) unshielded twisted-pair (UTP) 8-
conductor cables found in Ethernet networks in most office environments
can be used. The maximum allowable length for these cables is 5 meters.
Although there are many varieties and styles of CAT5 UTP cables
available, ICC strongly recommends using only high-quality cables from
reputable manufacturers to guarantee optimal noise immunity and cable
longevity. Ensure that each end of the cable is fully seated into the
modular connectors, and route the cable such that it is located well away
from any drive input power or motor wiring. Also take care to route the
cable away from any sharp edges or positions where it may be pinched.
6. Repeat steps 1-5 to connect another drive to Channel B if desired.
7. Connect the Profibus network cable to the DB9 connector marked
“Network” on the PBDP-110. If a ground cable is going to be used, attach
the ground cable to the terminal marked “Shield GND” on the bottom side
of the PBDP-110 enclosure (refer to section 4). Refer to the Profibus
Specification for detailed network wiring guidelines. Ensure that the
Profibus network cable is tightly screwed onto the DB9 connector, and
14
route the cable such that it is located well away from any drive input power
or motor wiring. Also take care to route the cable away from any sharp
edges or positions where it may be pinched.
8. Take a moment to verify that the interface and all network cables have
sufficient clearance from drives, motors, or power-carrying electrical
wiring.
9. Configure the Profibus slave address via the DIP switches on the front of
the interface (refer to section 8).
10. Turn the power sources to all connected drives ON, and verify that the
drives function properly. If the drives do not appear to power up, or do not
function properly, immediately turn power OFF. Repeat steps 1 and 2 to
remove all power from the drives. Then, verify all connections. Contact
ICC or your local Toshiba representative for assistance if the problem
persists.
15
4. Grounding
Grounding is of particular importance for reliable, stable operation.
Communication system characteristics may vary from system to system,
depending on the system environment and grounding method used. The
PBDP-110 Profibus interface is provided with a “Shield GND” terminal on the
bottom of the unit. The “Shield GND” terminal is directly connected to the
metallic housing of the DB9 connector, which should in turn be connected to
the shield of the Profibus network cable through the Profibus connector. To
ground the network cable shield, therefore, connect a wire to the Shield GND
terminal, and then connect the other end of the wire to an appropriate ground.
For specific requirements regarding protective grounding and the Profibus
network, refer to the Profibus Standard (EN 50 170, part 1).
Please be sure to consider the following general points for making proper
ground connections:
Grounding method checkpoints
1. Make all ground connections such that no ground current flows through
the case or heatsink of a connected drive.
2. Do not connect the PBDP-110 Shield GND terminal to a power ground or
any other potential noise-producing ground connection (such as a drive’s
“E” terminal).
3. Do not make connections to unstable grounds (paint-coated screw heads,
grounds that are subjected to inductive noise, etc.)
5. Environmental Specifications
Item
Specification
Indoors, less than 1000m above sea level, do not
expose to direct sunlight or corrosive / explosive
gasses
Operating Environment
Operating Temperature
Storage Temperature
Relative Humidity
Vibration
-10 ∼ +50°C (+14 ∼ +122°F)
-40 ∼ +85°C (-40 ∼ +185°F)
20% ∼ 90% (without condensation)
5.9m/s2 {0.6G} or less (10 ∼ 55Hz)
According to EN 50 170, part 1
Self-cooled
Grounding
Cooling Method
16
6. Maintenance and Inspection
Preventive maintenance and inspection is required to maintain the interface in
its optimal condition, and to ensure a long operational lifetime. Depending on
usage and operating conditions, perform a periodic inspection once every
three to six months. Before starting inspections, always turn off all power
supplies to connected drives, and wait at least five minutes after each drive’s
“CHARGE” lamp has gone out.
Inspection Points
•
•
•
Check that the dust covers for all unused RJ45 ports are seated firmly in
their connectors.
Check that the ASD communication cables are fully seated in both the
drive and interface RJ45 ports. Reseat if necessary.
Check that there are no defects in any attached wire terminal crimp points.
Visually check that the crimp points are not scarred by overheating.
•
•
•
Visually check all wiring and cables for damage. Replace as necessary.
Clean off any accumulated dust and dirt.
If use of the interface is discontinued for extended periods of time, apply
power at least once every two years and confirm that the unit still functions
properly.
•
Do not perform hi-pot tests on the interface, as they may damage the unit.
Please pay close attention to all periodic inspection points and maintain a good
operating environment.
17
7. Storage and Warranty
7.1 Storage
Observe the following points when the interface is not used immediately after
purchase or when it is not used for an extended period of time.
•
Avoid storing the unit in places that are hot or humid, or that contain large
quantities of dust or metallic dust. Store the unit in a well-ventilated
location.
•
When not using the unit for an extended period of time, apply power at
least once every two years and confirm that it still functions properly.
7.2 Warranty
The interface is covered under warranty by ICC, Inc. for a period of 12 months
from the date of installation, but not to exceed 18 months from the date of
shipment from the factory. For further warranty or service information, please
contact Industrial Control Communications, Inc. or your local distributor.
18
8. Selecting the Profibus Network Address
The 8-position piano-style “Address” DIP switches accessible from the front of
the unit allow selection of the Profibus slave address. Switch positions #1 ∼ #7
select the address. Switch position #8 is reserved for production test use, and
should always be kept in the “OFF” position. The PBDP-110 does not support
the Profibus “set_slave_address” service.
The address settings for the various switch configurations are as follows:
SW1 SW2 SW3 SW4 SW5 SW6 SW7 Addr
SW1 SW2 SW3 SW4 SW5 SW6 SW7 Addr
OFF OFF OFF OFF OFF OFF OFF
ON OFF OFF OFF OFF OFF OFF
OFF ON OFF OFF OFF OFF OFF
0
1
2
3
4
5
6
7
8
9
OFF OFF OFF OFF OFF ON OFF 32
ON OFF OFF OFF OFF ON OFF 33
OFF ON OFF OFF OFF ON OFF 34
ON
ON OFF OFF OFF OFF OFF
ON
ON OFF OFF OFF ON OFF 35
OFF OFF ON OFF OFF OFF OFF
ON OFF ON OFF OFF OFF OFF
OFF OFF ON OFF OFF ON OFF 36
ON OFF ON OFF OFF ON OFF 37
OFF ON
ON ON
ON OFF OFF OFF OFF
ON OFF OFF OFF OFF
OFF ON
ON ON
ON OFF OFF ON OFF 38
ON OFF OFF ON OFF 39
OFF OFF OFF ON OFF OFF OFF
ON OFF OFF ON OFF OFF OFF
OFF OFF OFF ON OFF ON OFF 40
ON OFF OFF ON OFF ON OFF 41
OFF ON OFF ON OFF ON OFF 42
OFF ON OFF ON OFF OFF OFF 10
ON ON OFF ON OFF OFF OFF 11
ON
ON OFF ON OFF ON OFF 43
OFF OFF ON
ON OFF ON
ON OFF OFF OFF 12
ON OFF OFF OFF 13
ON OFF OFF OFF 14
ON OFF OFF OFF 15
OFF OFF ON
ON OFF ON
ON OFF ON OFF 44
ON OFF ON OFF 45
ON OFF ON OFF 46
ON OFF ON OFF 47
OFF ON
ON ON
ON
ON
OFF ON
ON ON
ON
ON
OFF OFF OFF OFF ON OFF OFF 16
ON OFF OFF OFF ON OFF OFF 17
OFF ON OFF OFF ON OFF OFF 18
OFF OFF OFF OFF ON
ON OFF OFF OFF ON
OFF ON OFF OFF ON
ON OFF 48
ON OFF 49
ON OFF 50
ON OFF 51
ON OFF 52
ON OFF 53
ON OFF 54
ON OFF 55
ON OFF 56
ON OFF 57
ON OFF 58
ON OFF 59
ON OFF 60
ON OFF 61
ON OFF 62
ON OFF 63
ON
ON OFF OFF ON OFF OFF 19
ON
ON OFF OFF ON
OFF OFF ON OFF ON OFF OFF 20
OFF OFF ON OFF ON
ON OFF ON OFF ON
ON OFF ON OFF ON OFF OFF 21
OFF ON
ON ON
ON OFF ON OFF OFF 22
OFF ON
ON ON
ON OFF ON
ON OFF ON
ON OFF ON OFF OFF 23
OFF OFF OFF ON
ON OFF OFF ON
OFF ON OFF ON
ON OFF OFF 24
ON OFF OFF 25
ON OFF OFF 26
ON OFF OFF 27
ON OFF OFF 28
ON OFF OFF 29
ON OFF OFF 30
ON OFF OFF 31
OFF OFF OFF ON
ON OFF OFF ON
OFF ON OFF ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON OFF ON
ON
ON OFF ON
OFF OFF ON
ON OFF ON
ON
ON
ON
ON
OFF OFF ON
ON OFF ON
ON
ON
ON
ON
OFF ON
ON ON
ON
ON
OFF ON
ON ON
ON
ON
19
(continued…)
SW1 SW2 SW3 SW4 SW5 SW6 SW7 Addr
SW1 SW2 SW3 SW4 SW5 SW6 SW7 Addr
OFF OFF OFF OFF OFF OFF ON
ON OFF OFF OFF OFF OFF ON
OFF ON OFF OFF OFF OFF ON
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
OFF OFF OFF OFF OFF ON
ON OFF OFF OFF OFF ON
OFF ON OFF OFF OFF ON
ON
ON
ON
ON
96
97
98
99
ON
ON OFF OFF OFF OFF ON
ON
ON OFF OFF OFF ON
OFF OFF ON OFF OFF OFF ON
ON OFF ON OFF OFF OFF ON
OFF OFF ON OFF OFF ON
ON OFF ON OFF OFF ON
ON 100
ON 101
ON 102
ON 103
ON 104
ON 105
ON 106
ON 107
ON 108
ON 109
ON 110
ON 111
ON 112
ON 113
ON 114
ON 115
ON 116
ON 117
ON 118
ON 119
ON 120
ON 121
ON 122
ON 123
ON 124
ON 125
ON 126
OFF ON
ON ON
ON OFF OFF OFF ON
ON OFF OFF OFF ON
OFF ON
ON ON
ON OFF OFF ON
ON OFF OFF ON
OFF OFF OFF ON OFF OFF ON
ON OFF OFF ON OFF OFF ON
OFF ON OFF ON OFF OFF ON
OFF OFF OFF ON OFF ON
ON OFF OFF ON OFF ON
OFF ON OFF ON OFF ON
ON
ON OFF ON OFF OFF ON
ON
ON OFF ON OFF ON
OFF OFF ON
ON OFF ON
ON OFF OFF ON
ON OFF OFF ON
ON OFF OFF ON
ON OFF OFF ON
OFF OFF ON
ON OFF ON
ON OFF ON
ON OFF ON
ON OFF ON
ON OFF ON
OFF ON
ON ON
ON
ON
OFF ON
ON ON
ON
ON
OFF OFF OFF OFF ON OFF ON
ON OFF OFF OFF ON OFF ON
OFF ON OFF OFF ON OFF ON
OFF OFF OFF OFF ON
ON OFF OFF OFF ON
OFF ON OFF OFF ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON OFF OFF ON OFF ON
ON
ON OFF OFF ON
OFF OFF ON OFF ON OFF ON
ON OFF ON OFF ON OFF ON
OFF OFF ON OFF ON
ON OFF ON OFF ON
OFF ON
ON ON
ON OFF ON OFF ON
ON OFF ON OFF ON
OFF ON
ON ON
ON OFF ON
ON OFF ON
OFF OFF OFF ON
ON OFF OFF ON
OFF ON OFF ON
ON OFF ON
ON OFF ON
ON OFF ON
ON OFF ON
ON OFF ON
ON OFF ON
ON OFF ON
OFF OFF OFF ON
ON OFF OFF ON
OFF ON OFF ON
ON
ON
ON
ON
ON
ON
ON
ON
ON OFF ON
ON
ON OFF ON
OFF OFF ON
ON OFF ON
ON
ON
ON
OFF OFF ON
ON OFF ON
ON
ON
ON
OFF ON
ON ON
ON
ON
OFF ON
ON
ON
ON OFF ON
95
Note that the “ON” position of each switch is the “down” position and that the
“OFF” position is the “up” position. Refer to the indicator markings on the
switch.
The address switch settings are read by the interface only on power-up.
Therefore, if the address is changed, be sure to power the PBDP-110 off
momentarily by cycling power to the drive connected to “Channel A” or by
disconnecting/reconnecting the cable connecting “Channel A” to the drive.
20
9. Exchanged Data Structures
9.1 Output (Control) Data Format
The size of the output data structure from the network master to the PBDP-110
depends on the module selected from the GSD file for the network
configuration tool. Module #1, intended for applications where only one drive
is connected to the PBDP-110 (via Channel A), is comprised of 16 bytes
structured as four 32-bit words. Module #2, intended for applications where
drives are connected to both Channel A and Channel B, is comprised of 32
bytes structured as eight 32-bit words. Both of these modules are combined in
Table 1.
Table 1: Module 1 and Module 2 Output Data Format
Offset
Data
Offset
16
Data
0
1
2
3
Reserved
Reserved
Reserved
17
Reserved
Drive A command high byte
Drive A command low byte
18
Drive B command high byte
Drive B command low byte
19
4
5
Reserved
Reserved
20
21
Reserved
Reserved
Drive A frequency
command high byte
Drive B frequency
command high byte
6
7
22
23
Drive A frequency
command low byte
Drive B frequency
command low byte
Reserved /
Drive A action bits
Reserved /
Drive B action bits
8
9
24
25
26
Reserved
Reserved
Drive A parameter number
high byte
Drive B parameter number
high byte
10
Drive A parameter number
low byte
Drive B parameter number
low byte
11
27
12
13
Reserved
Reserved
28
29
Reserved
Reserved
Drive A parameter data to
write high byte
Drive B parameter data to
write high byte
14
15
30
31
Drive A parameter data to
write low byte
Drive B parameter data to
write low byte
21
Locations marked “Reserved” in Table 1 are reserved for future use. Although
any data placed in these locations is currently ignored, future firmware
releases may use these locations for data transfer.
Two other modules are also available (Module 3 and Module 4). These
modules are primarily intended for applications that require a compact data
size, and do not need access to all available drive parameters.
Module #3, intended for applications where only one drive is connected to the
PBDP-110 (via Channel A), is comprised of four bytes structured as two 16-bit
words. Module #4, intended for applications where drives are connected to
both Channel A and Channel B, is comprised of eight bytes structured as four
16-bit words. Both of these modules are combined in Table 2.
Table 2: Module 3 and Module 4 Output Data Format
Offset
Data
Offset
Data
0
1
Drive A command high byte
Drive A command low byte
4
5
Drive B command high byte
Drive B command low byte
Drive A frequency
command high byte
Drive B frequency
command high byte
2
3
6
7
Drive A frequency
command low byte
Drive B frequency
command low byte
The format of all information transferred for Drive B is identical to that for Drive
A. Therefore, all data descriptions given here apply equally for both Drives A
and B.
Command Word
Bit-mapped drive control command word (drive parameter number FA00). This
is the location where run/stop, etc. commands are written. An example
command word can be found in Table 3. Because the format of this command
word depends on the drive’s specifications, please refer to your specific drive’s
Serial Communications Manual for the exact structure of this word.
Using the example command word in Table 3, some representative command
words that can be used to control your drive via the Profibus network are:
0xC400.......Profibus command valid, Profibus frequency valid, run forward
0xC600.......Profibus command valid, Profibus frequency valid, run reverse
0xC000.......Profibus command valid, Profibus frequency valid, stop
0xE000.......Profibus command valid, Profibus frequency valid, reset fault
Although the above examples all show Profibus command and frequency valid,
input (status) data can always be monitored from the network regardless of the
settings of bits 14 and 15 in the command word.
22
Table 3: Example Command Word Format (S9 Drive)
Bit
Function
0
1
15 Command source
Local
Local
N/A
Network
14 Frequency command source
13 Fault reset
Network
Reset
12 Emergency OFF command
11 Coast stop command
10 Run / stop command
N/A
EOFF
N/A
Coast stop
Stop
Forward
N/A
Run
9
8
7
6
5
4
3
2
1
0
Forward / reverse selection
Jog command
Reverse
Jog
DC injection braking
Accel / decel #1/#2 selection
Reserved
N/A
DC injection cmd.
#1
#2
--
--
Reserved
--
--
Preset speed 4
OFF
OFF
OFF
OFF
ON
ON
ON
ON
Preset speed 3
Preset speed 2
Preset speed 1
Frequency Command
Drive parameter number FA01. The data contained in the frequency command
word is the desired frequency command multiplied by 100, and then converted
to hexadecimal. In other words, if a frequency command of 55.34Hz is
desired, then 55.34 x 100 = 5534, which converted to hexadecimal is 0x159E.
The frequency command high byte (offset 6 or 22) must therefore contain
0x15, and the frequency command low byte (offset 7 or 23) must contain 0x9E.
If the frequency command exceeds limiting drive parameters (such as the
upper limit frequency), the drive will ignore it, maintaining its current setting.
Action Bits / Parameter Number
Parameter action bits and 16-bit parameter register number. Refer to section
10 for a detailed explanation of these items.
Parameter Data
During parameter register writes, this word contains the data to write. Refer to
section 10 for a detailed explanation of this data word
Again, in case of any discrepancies, documentation provided by the drive
manufacturer supersedes the examples given here.
23
9.2 Input (Status) Data Format
The size of the input data structure from the PBDP-110 to the network master
depends on the module selected from the GSD file for the network
configuration tool. Module #1, intended for applications where only one drive
is connected to the PBDP-110 (via Channel A), is comprised of 24 bytes
structured as six 32-bit words. Module #2, intended for applications where
drives are connected to both Channel A and Channel B, is comprised of 48
bytes structured as twelve 32-bit words. Both of these modules are combined
in Table 4.
Table 4: Module 1 and Module 2 Input Data Format
Offset
Data
Offset
24
Data
0
1
2
3
Reserved
Reserved
Reserved
25
Reserved
Drive A status high byte
Drive A status low byte
26
Drive B status high byte
Drive B status low byte
27
4
5
Reserved
Reserved
28
29
Reserved
Reserved
Drive A output frequency
high byte
Drive B output frequency
high byte
6
7
30
31
Drive A output frequency
low byte
Drive B output frequency
low byte
8
9
Reserved
32
33
34
35
Reserved
Reserved
Reserved
10
11
Drive A output current high byte
Drive A output current low byte
Drive B output current high byte
Drive B output current low byte
12
13
14
15
Reserved
36
37
38
39
Reserved
Reserved
Reserved
Drive A output voltage high byte
Drive A output voltage low byte
Drive B output voltage high byte
Drive B output voltage low byte
Reserved /
Drive A response bits
Reserved /
Drive B response bits
16
17
18
40
41
42
Reserved
Reserved
Drive A parameter number
response high byte
Drive B parameter number
response high byte
Drive A parameter number
response low byte
Drive B parameter number
response low byte
19
43
20
21
Reserved
Reserved
44
45
Reserved
Reserved
Drive A parameter data
response high byte
Drive B parameter data
response high byte
22
23
46
47
Drive A parameter data
response low byte
Drive B parameter data
response low byte
24
Locations marked “Reserved” in Table 4 are reserved for future use.
Presently, all “Reserved” input data is set to 0 by the PBDP-110. Future
firmware releases, however, may use these locations for data transfer.
Two other modules are also available (Module 3 and Module 4). These
modules are primarily intended for applications that require a compact data
size, and do not need access to all available drive parameters.
Module #3, intended for applications where only one drive is connected to the
PBDP-110 (via Channel A), is comprised of 8 bytes structured as four 16-bit
words. Module #4, intended for applications where drives are connected to
both Channel A and Channel B, is comprised of 16 bytes structured as eight
16-bit words. Both of these modules are combined in Table 5.
Table 5: Module 3 and Module 4 Input Data Format
Offset
Data
Offset
Data
Drive A status
high byte
Drive B status
high byte
0
8
Drive A status
low byte
Drive B status
low byte
1
9
Drive A output frequency
high byte
Drive B output frequency
high byte
2
3
10
11
Drive A output frequency
low byte
Drive B output frequency
low byte
Drive A output current
high byte
Drive B output current
high byte
4
5
12
13
Drive A output current
low byte
Drive B output current
low byte
Drive A output voltage
high byte
Drive B output voltage
high byte
6
7
14
15
Drive A output voltage
low byte
Drive B output voltage
low byte
The format of all information transferred for Drive B is identical to that for Drive
A. Therefore, all data descriptions given here apply equally for both Drives A
and B.
Status Word
Bit-mapped drive status word (drive parameter number FE01). This is the
location where run/stop status, etc. values are monitored. An example status
word can be found in Table 6. Because the format of this status word depends
on the drive’s specifications, please refer to your drive’s Serial
Communications Manual for the exact structure of this word.
25
Note that bit #15 is normally “reserved” by the drive manufacturer. The PBDP-
110 uses this bit, however, to indicate whether it has established an open line
of communications with the drive connected to that channel. Once a
connection has been established with the drive, this bit will normally indicate
“Online”. While searching for a drive (such as during initialization) and when
no drive is connected, this bit will indicate “Offline”, and all other input data will
be “0”. If this status bit indicates “Offline”, but there is a drive connected to the
channel in question, check the cable connections and verify that the drive is
powered. If an “Offline” indication appears intermittently during operation,
check the quality of the drive communication cable connections, and verify that
the drive communication cable is not routed near other electrical noise-
producing cables or equipment.
Table 6: Example Status Word Format (S9 Drive)
Bit
Function
0
1
15 Drive online / offline status
14 Reserved
Offline
Online
Always “0”
Always “0”
Always “0”
Always “0”
13 Reserved
12 Reserved
11 Reserved
10 Run / stop status
Stopped
Forward
Running
Reverse
Jogging
9
8
7
6
5
4
3
2
1
0
Forward / reverse status
Jog status
Not jogging
DC injection braking status
Accel / decel #1/#2 status
Reserved
Not DC inj. braking
#1
DC inj. braking
#2
Always “0”
Reserved
Always “0”
Always “0”
Always “0”
Always “0”
Always “0”
Reserved
Reserved
Reserved
Reserved
Output Frequency
Drive parameter number FD00. Continuously reports the drive’s operating
frequency. In order to determine the drive’s actual output frequency, the data
contained in the output frequency word offsets must first be converted from
hexadecimal to decimal, and then divided by 100. For example, if the output
frequency high byte is 0x12 and the output frequency low byte is 0x34, then
0x1234 converted to decimal is 4660. Dividing this number by 100, the actual
operating frequency of 46.60Hz is obtained.
Output Current
Drive parameter number FE03. Continuously reports the drive’s output current
in %. In order to determine the drive’s actual output current, the data
26
contained in the output current word offsets must first be converted from
hexadecimal to decimal, and then divided by 100. For example, if the output
current high byte is 0x23 and the output current low byte is 0x15, then 0x2315
converted to decimal is 8981. Dividing this number by 100, the actual output
current of 89.91% rated drive current is obtained.
Output Voltage
Drive parameter number FE05. Continuously reports the drive’s output voltage
in %. The actual output voltage calculation method is identical to that for
output current given above.
Action Bits / Parameter Number
Parameter action bits and 16-bit parameter register number. Refer to section
10 for a detailed explanation of these items.
Parameter Data
During parameter register reads, this word contains the requested data
response. Refer to section 10 for a detailed explanation of this data word
Again, in case of any discrepancies, documentation provided by the drive
manufacturer supersedes the examples given here.
27
9.3 Diagnostics
When one of the connected drives faults, one byte of high-priority user
diagnostics is supplied to the Profibus master. The format of the diagnostics
byte is shown in Table 7.
Table 7: Diagnostics
Bit #:
7
6
5
4
3
2
1
0
Drive B Diagnostics
Drive A Diagnostics
Reserved bits indicated in Table 7 are currently set to “0” by the PBDP-110,
but may be used to transfer data in future firmware releases.
When a drive’s fault condition is cleared, a diagnostics status update is
generated indicating the drive’s exit from the faulted state.
28
10. Parameter Register Access
This section applies only when Module 1 or Module 2 are selected.
10.1 Parameter Number / Action Output Words
To access drive parameters, two output words and two action bits are provided
in each drive’s output data structure. The format of these output words and
action bits is as follows:
Action bits
Bit #:
15
14
13
12
11
8
7
4
3
0
Reserved
Action bits (offset 8 or 24)
Reserved (offset 9 or 25)
Parameter number word
Bit #:
15
12
11
8
7
4
3
0
Parameter number
Parameter number
high byte (offset 10 or 26)
Parameter number
low byte (offset 11 or 27)
Parameter data write word
Bit #:
15
12
11
8
7
4
3
0
Parameter data
Parameter data to write
high byte (offset 14 or 30)
Parameter data to write
low byte (offset 15 or 31)
Note that all locations marked “Reserved” are ignored by the PBDP-110.
29
10.2 Parameter Number / Action Input Words
The response by the PBDP-110 to parameter read and write requests is
placed in 2 input words and 2 input bits of the input data structure. The
structure of these data items is as follows:
Response bits
Bit #:
15
14
13
12
11
8
7
4
3
0
Reserved
Action response bits
(offset 16 or 40)
Reserved (offset 17 or 41)
Parameter number response word
Bit #:
15
12
11
8
7
4
3
0
Parameter number
Parameter number response
high byte (offset 18 or 42)
Parameter number response
low byte (offset 19 or 43)
Parameter data / error code response word
Bit #:
15
12
11
8
7
4
3
0
Parameter data / error code
Parameter data response
high byte (offset 22 or 46)
Parameter data response
low byte (offset 23 or 47)
Note that all locations marked “Reserved” are set to 0 by the PBDP-110.
30
10.3 Parameter Access Procedure
In order to read from a parameter or write to a parameter, two control bits are
provided for each drive’s data structure. These bits, labeled Req1 and Req0 in
the Action Bits word, can have the following values:
Req1
Req0
Meaning
0
0
1
1
0 ..............No action (idle state)
1 ..............Parameter read
0 ..............Parameter write (RAM & EEPROM)
1 ..............Parameter write (RAM only)
Similarly, when a drive responds to a parameter read or write request, 2 status
bits per data structure are provided. These bits, labeled Resp1 and Resp0 in
the Action Bits Response word, can have the following values:
Resp1
Resp0
Meaning
0
0
1
1
0 ..............No action (idle state acknowledge)
1 ..............Parameter read success acknowledge
0 ..............Parameter write success acknowledge
1 ..............Error indication
Note that the PBDP-110 will respond with Resp1:Resp0 = 1:0 upon a
successful parameter write, regardless of whether the write was to RAM &
EEPROM or to RAM only.
Performing a parameter read or write action from the Profibus master involves
the following process:
1. Send a “no action” code (Req1=0 and Req0=0). Every parameter access
must begin from the idle state. Once this state is sent, the Profibus
master must then wait for the PBDP-110 to respond with an idle state
acknowledge (Resp1=0 and Resp0=0).
2. If the action is to be a data write, set the parameter data in the parameter
data write word. If the action is to be a data read, the parameter data write
word value is irrelevant.
3. Set the parameter register number and action code (Req1 and Req0). For
an explanation of parameter register numbers, refer to section 11.
4. Once the PBDP-110 receives the read or write request, it will begin
processing it. The time required to complete the request depends
primarily on the connected drive’s baud rate setting and internal
processing state, but can vary from several milliseconds to several tens of
milliseconds.
5. Once the PBDP-110 has completed the request, it will place its response
in the action bits response, parameter number response, and data / error
code response locations:
31
•
•
•
If the request was a read, and the read was performed successfully,
this will be indicated to the master by Resp1:Resp0 changing from 0:0
to 0:1. The parameter number response will equal the accessed
parameter number, and the resulting data read will be placed in the
data / error code response word.
If the request was a write, and the write was performed successfully,
this will be indicated to the master by Resp1:Resp0 changing from 0:0
to 1:0. The parameter number response will equal the accessed
parameter number, and the data written to the drive will be reflected in
the data / error code response word.
If an error occurred during the read or write request, this will be
indicated to the master by Resp1:Resp0 changing from 0:0 to 1:1.
The parameter number response will equal the parameter number
that the master was attempting to access, and an error code reflecting
the failure cause will be placed in the data / error code response
word. For a list of possible error codes, refer to section 10.4.
6. In order to perform another parameter read or write, the master must once
again send a “no action” code (Req1=0 and Req0=0), and the PBDP-110
must once again respond with an idle state acknowledge (Resp1=0 and
Resp0=0) before the next read or write action can take place. Until a “no
action” code is sent to the PBDP-110, the interface will ignore all data in
the action bits, parameter number and parameter write data words. Also,
as long as the master sends the “no action” code, the PBDP-110 will loop-
back in the parameter number response word and parameter data / error
code response word whatever data is sent to it in the corresponding
output words.
The above procedure explanation holds true for both drives A and B, using the
respective request and response locations in the output and input data
structures.
10.4 Register Access Error Codes
When a parameter read or write error occurs, one of the following error codes
will be returned in the parameter data response word:
Error Code
Meaning
0x0000......................cannot execute
0x0001......................data error (written data value outside of valid range)
0x0002......................invalid parameter number
0x0064......................attempt to write to a read-only parameter
0x0065......................attempt to read from a write-only parameter
0x0066......................other / unclassified error
32
11. Parameter Registers
The parameters that can be accessed via the parameter register access
method outlined in section 10 are defined by the drive manufacturer. For a
listing of the available parameters, their adjustment ranges and notable access
behavior, refer to the appropriate “Parameter Reference” section of the drive’s
Serial Communications Manual.
The parameter numbers indicated in Table 8 are not implemented in the
drives, and are therefore used to access local information on the PBDP-110
interface.
Table 8: PBDP-110 Accessible Parameters
Parameter
Number
Read /
Write
Function
Adjustment Range
PBDP-110
application firmware
version
High byte = firmware version
Low byte = firmware revision
Read
only
0xFC82
When accessing local parameters, it does not matter whether Channel A’s or
Channel B’s parameter access registers are used; since these local registers
are channel-independent, the same data/function will be accessed from both
channels.
33
12. MMI Port Use / GSD Files
The PBDP-110 Profibus Interface is equipped with an on-board RS232 Man-
Machine Interface (MMI) port. This port allows the unit to communicate to a
standard personal computer via its serial (COM) port. This can be
accomplished by using the 2-meter DB9-to-RJ45 MMI port cable provided with
your interface kit.
Current support for the MMI port is provided by the free ICC Flashloader utility,
which runs on Microsoft Windows platforms. This utility allows the interface’s
internal flash memory to be upgraded in the field, providing alternative control
data, new parameter access, and future drive series support.
We are continually striving to enhance the functionality and flexibility of our
products, and therefore periodically release new embedded firmware to
achieve these goals and meet customer requests. The Flashloader utility,
usage instructions, new flash firmware files and all related documentation
(such as updated user manuals and GSD files) can be downloaded as
that you check this internet site prior to installation, and then periodically
afterwards to determine if new support packages have been released and are
available to upgrade your interface unit.
34
13. Notes
35
36
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
2204 Timberloch Place, Suite 250
The Woodlands, TX USA 77380-1049
Tel: [281] 292-0555 Fax: [281] 292-0564
Printed in U.S.A
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